EXKOP® QV II

for a space-saving, bidirectional decoupling, nominal sizes up to DN 250.

REMBE® EXKOP® QV II
Made in Germany

Decoupling with quench valves.

The REMBE® EXKOP® QV II quench valve is a decoupling device that is installed in a pipeline in order to limit any explosions to the relevant part of the system. To do this, the quench valve is connected to a controller (EXKOP® Express or EXKOP® TriCon).
Application
REMBE® EXKOP® QV II is suited with a Spark arrester (e.g. between a mill and the product filter) and an overpressure limiter (e.g. between a silo vehicle and the silo).
REMBE® Q-Rohr with Accessoires

rubber sleeve

Heating

Advantages
  • Compact design for flexible integration into the production process.
  • High level of safety due to very rapid closing times.
  • Returns to operation immediately after triggering.
  • Fail Safe mechanism automatically closes the valve if the power supply fails or the valve is manipulated.
Mechanism
In the case of an explosion, the controller receives a trigger signal (e.g. from the signalling unit of the Q-Rohr® or an explosion vent, from a pressure switch or spark detector) and activates the connected quench valves. These close within a few milliseconds and thus prevent the explosion from spreading to adjacent plant components. After being triggered, the quench valves can be put back in operation once again at the touch of a button.
Technical data *
Product parameters
Diameter nominal**DN 80 - DN 200DN 250
Housing material
Aluminium, painted (RAL 1015)
St 37.2, painted (RAL 1015)
Flanges
acc. EN 1092-1 Typ 11 (PN 10)***
acc. EN 1092-1 Typ 11 (PN 10)***
Operating limits Medium
organic and chemical dusts
organic and chemical dusts
Operating limits KSt
≤ 300 bar × m/s
≤ 200 bar × m/s
Operating limits Pmax
≤ 10 bar
≤ 10 bar
Operating limits MZE
≥ 3 mj
≥ 3 mj
Operating limits Pred
≤ 2,0 bar
≤ 1,0 bar
Operating limits Allowable flow rate
≤ 30 m/s
≤ 30 m/s
Operating limits ATEX category indoor/outdoor
1D/3D
1D/3D
Suitable for use in food processing industry
Ambient temperature
+ 5 up to + 60 °C****
+ 5 up to + 60 °C****
Installation position
any
any
Power supply
24 VDC from EXKOP® controller
24 VDC from EXKOP® controller
Compressed air supply
6.0 bar gauge pressure from system network
6.0 bar gauge pressure from system network
Compressed air connection
8 mm (Festo)
8 mm (Festo)
Protection type
IP 65
IP 65
* Our specialists will be pleased to assist you in finding a solution that matches your specific operating conditions.
** Other nominal diameters available on request.
*** Replaces DIN 2632, PN 10.
**** Other ambient temperature available on request.
Applications + Industries
  • animal feed productions
  • aspiration plants
  • brewery
  • chemical industry
  • conveyors
  • destoners
  • elevators
  • filters
  • food
  • food production
  • mills and grinding plants
  • mixers
  • pharmaceutical industry
  • recycling
  • screens
  • silo
  • spray dryers
  • wood processing

Certifications

ATEX EC type examination certificate no.  FSA 04 ATEX 1537 X

ATEX EC type
examination certificate no.
FSA 04 ATEX 1537 X

Certified in
accordance with

EN 15089

The EXKOP® system is ideal in combination with explosion vents or flameless explosion venting solutions.

  • Click and drag image to view.
  • Scan the QR code with your iOS camera* to see an AR preview of the product.
    EXKOP QV II AR Viewer Ru
    The dimensions shown may differ from those of the actual product.
    * Requires iOS 13, iPadOS 13, ARCore 1.9 or higher.
  • Unboxed - EXKOP® Maintenance

    REMBE is your specialist in the field of explosion safety and pressure relief and offers holistic safety concepts for plants of all kinds in a wide range of industries. All products are manufactured in Germany and meet the requirements of national and international regulations. This video explains how the maintenance of a quench valve with connected EXKOP EXPRESS controller is carried out by the service specialists from REMBE Advanced Services + Solutions GmbH. Using a test setup with a Q-Box installed on a filter and a short pipeline, which is decoupled with a quench valve in the event of an explosion, the maintenance is shown realistically. The maintenance of the EXKOP system may only be carried out by the REMBE Advanced Services + Solutions GmbH team as a qualified person. You can find more information about the EXKOP system at https://www.rembe.com/products/expl... or contact us directly at [email protected]. Chapters: 00:00 Introduction 00:27 Inspection of the installation distances 00:45 Simulation of a triggered explosion vent 01:16 Reset EXKOP 01:46 Inspection of pressure falling below the minimum pressure 02:30 Deactivation of the system 02:49 Disassambling of the Quenchvalve 03:07 Inspection of the cables and the equipotential bonding system 03:20 Visual inspection of the Quenchvalve 03:40 Reactivation of the system
Your contact person
I will be happy to advise you about the most suitable Protection systems for your plant. Individually, in detail and taking all relevant parameters into ­account.
Andre Häger | Sales Executive Explosion Safety
Consulting. Engineering. Products. Service.
REMBE® GmbH Safety+Control
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